[1] The Multi-head Screw Capper
The three head revolving screw capper turret. Capsule distribution "on the fly" with inert gas blown on the capsule. 4 rollers closing capsules head with "no-cap no-roll" sensor. Magnetic sensor for metallic screw capsules presence.

Electric phototcell to avoid the store up of bottles at the exit of the monoblock.
Cylindrical bottles enter by an infeed screw.
Machine to be installed in line (without conveyor and re-sending roller, without inverter).
Safety guards in accordance with CE standards with tempered glass doors.
PLC and operating terminal (touch screen).
Monoblock inlet and outlet with protection tunnel (length 600mm), micro-security and inspection windows.

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[1] Screw Capper

Capper for ROPP screw capsules. The first operation is gas injection into the bottle to reduce the quantity of oxygen between wine and the capsule. The second operation is gas injection in the capsule to reduce the quantity of oxygen in the capsule. The third operation is the placement of the capsule on the bottle neck with the help of a pneumatic piston. The last operation is the capsule closure on the bottle neck with a 4 rollers device (2 for thread and 2 for bottom closure). The device has a no-cap no-roll sensor. The rotation speed can be adjusted with the inverter. The capper has a photocell to detect missed capsules.

Cylindrical bottles enter by an infeed screw.
Capsules presence in hopper proximity.
Machine to be installed in line (without conveyor and re-sending roller, without inverter).
Capper is supplied with safety guards in accordance with CE standards.

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Automatic Monoblock composed of Stainless steel: 1,000 - 12,000 Bottles Per Hour

Mechanical fillers for still products from 1,000 to 12,000 bottles per hour.
Rinsing, Deaeration, Mechanical Filling, Inert Gas Levelling, Vacuum Corking with Additional Closure Turret Option Available.

The GAI FMT & FMA monoblocks are designed for large scale bottling producers and offer a range of options to choose from. GAI strives to design extremely reliable automated machines, suitable for long work shifts with easy to minimal maintenance. The FMT & FMA series have the option of standard block, adjustable or universal change parts. Universal feed screws are also available on select models.

GAI FM Series monoblocks are available in a Top model or the A model

FMT: Flat deck / Mechanical filling valve / Top model
FMA: Flat deck / Mechanical filling valve / A model

Differences between the Top model & A model:
Top Model:
Internal mirror finish, circular tank filler bowl
Centralized manual positioning of dummy bottles
Centralized manual positioning level adjustments

A Model:
Internal mirror finish, annular, conical filler bowl
Centralized automated positioning of dummy bottles, through PLC
Centralized automated positioning of level adjustments, through PLC

The GAI FMT ‘51 & ‘52 series offers a hybrid monoblock combining electro-pneumatic features with a mechanical filling valve.
Features include: centralized CIP, motorized deaeration, electro-pneumatic gas injector and a 12 and 16 slotted star wheel that shares multiple turrets. Cylindrical bottles enter by an infeed screw. Monoblocks are equipped with one set of change parts, size 80 mm.

Monoblocks are supplied with safety guards in accordance with CE standards.

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Semi-automatic mechanical capping machine built from AISI 304 Stainless steel with an aluminum supporting base structure. Production speeds up to approx. 400-500 bottles per hour.

With an adjustable plate, in place of the threaded bar, it is also possible to cover different bottle formats (H min = 80 mm - H max = 350 mm). The version of the Magnum XL bottles capper is also available.

The TSM-2005 capper is certified according to CE regulations. Once the operator has checked the height of the bottle to be processed using the graduated scale on the side of the machine, operator must position the bottle complete with the capsule to be processed on the appropriate bottle holder. The work cycle takes place by simultaneously pressing two buttons on the sides (keeping them pressed until the end of the cycle) which activate the rod / crank movement for a time T which makes the capping head descend on the bottle to be treated and returns to the initial position, ending the capping cycle. .

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