Automatic Monoblock composed of Stainless steel: 1,000 - 12,000 Bottles Per Hour

Mechanical fillers for still products from 1,000 to 12,000 bottles per hour.
Rinsing, Deaeration, Mechanical Filling, Inert Gas Levelling, Vacuum Corking with Additional Closure Turret Option Available.

The GAI FMT & FMA monoblocks are designed for large scale bottling producers and offer a range of options to choose from. GAI strives to design extremely reliable automated machines, suitable for long work shifts with easy to minimal maintenance. The FMT & FMA series have the option of standard block, adjustable or universal change parts. Universal feed screws are also available on select models.

GAI FM Series monoblocks are available in a Top model or the A model

FMT: Flat deck / Mechanical filling valve / Top model
FMA: Flat deck / Mechanical filling valve / A model

Differences between the Top model & A model:
Top Model:
Internal mirror finish, circular tank filler bowl
Centralized manual positioning of dummy bottles
Centralized manual positioning level adjustments

A Model:
Internal mirror finish, annular, conical filler bowl
Centralized automated positioning of dummy bottles, through PLC
Centralized automated positioning of level adjustments, through PLC

The GAI FMT ‘51 & ‘52 series offers a hybrid monoblock combining electro-pneumatic features with a mechanical filling valve.
Features include: centralized CIP, motorized deaeration, electro-pneumatic gas injector and a 12 and 16 slotted star wheel that shares multiple turrets. Cylindrical bottles enter by an infeed screw. Monoblocks are equipped with one set of change parts, size 80 mm.

Monoblocks are supplied with safety guards in accordance with CE standards.

The post GAI FMT & FMA Series – Rinser, Filler, Corker, Screw Capper up to 12,000 Bottles Per Hour appeared first on Prospero Equipment.

Automatic Monoblock composed of Stainless steel: 600 - 3,000 Bottles Per Hour

Bottle Rinser - 12 spout

The 12 spout internal bottle rinser and gas injector. A gripper device takes the bottle by the neck and turns it upside down, the rinsing nozzle then enters the bottle and injects either water or air or both. There is no contact between the bottle neck and the injector parts. The rinsing water is recovered in a closed circuit drain. Bottle rinser turret has electrical height adjustment.

Bottle Deaeration

A high vacuum pump takes out about 90% of the air inside the bottle. The bottle is then filled with a neutral gas chosen by the customer (Nitrogen or CO2). The deaeration unit has electrical height adjustment.

Gravity Filler - 16 spout​

This gravity filler is equipped with 16 filling valves, with light depression. The filling valves (patented) cut off both the wine and the gas return, excluding any contact between the inside of the tank and the environment. The filling level can be changed between 30 and 90 mm from the top of the bottle top.

Gas Injector

The injector reduces the oxygen quantity between wine and cork prior to corking (the injector has a dummy bottle for its own sterilization).

The Corker

The corker closes the cork slowly to a diameter of 16 mm by using 4 Stainless steel prismatic guide jaws that are hardened, ground, and polished. A vacuum is created in the bottle neck by a high vacuum pump so that the introduction of the cork will not create any pressure under the cork. The corker jaws and centering cone are easy to disassemble for regular cleaning and maintenance. The corker has a photocell to detect missed corks.
Corker turret can be replaced with alternative closure option, ie: screw cap, crown cap, T-Top, etc. (Must be ordered at the factory with the correct closure. Existing machines cannot be changed).

Screw Capper

Capper for ROPP screw capsules. The first operation is gas injection into the bottle to reduce the quantity of oxygen between wine and the capsule. The second operation is gas injection in the capsule to reduce the quantity of oxygen in the capsule. The third operation is the placement of the capsule on the bottle neck with the help of a pneumatic piston. The last operation is the capsule closure on the bottle neck with a 4 rollers device (2 for thread and 2 for bottom closure). The device has a no-cap no-roll device. The rotation speed can be adjusted with the inverter. The capper has a photocell to detect missed capsules.

• Cylindrical bottles enter by an infeed screw
• Monoblocks are equipped with one set of change parts, size 80 mm
• Monoblocks are supplied with safety guards in accordance with CE standards

The post GAI 3006 – Rinser, Sparger, Filler, Corker, Screw Capper up to 3,000 Bottles Per Hour appeared first on Prospero Equipment.

Automatic Monoblock composed of Stainless steel: 600 - 2,660 Bottles Per Hour

Bottle Rinser - 10 spout

The 10 spout internal bottle rinser and gas injector. A gripper device takes the bottle by the neck and turns it upside down, the rinsing nozzle then enters the bottle and injects either water or air or both. There is no contact between the bottle neck and the injector parts. The rinsing water is recovered in a closed circuit drain. Bottle rinser turret has electrical height adjustment.

Bottle Deaeration

A high vacuum pump takes out about 90% of the air inside the bottle. The bottle is then filled with a neutral gas chosen by the customer (Nitrogen or CO2). The deaeration unit has electrical height adjustment.

Gravity Filler - 12 spout​

This gravity filler is equipped with 12 filling valves, with light depression. The filling valves (patented) cut off both the wine and the gas return, excluding any contact between the inside of the tank and the environment. The filling level can be changed between 30 and 90 mm from the top of the bottle top.

Gas Injector

The injector reduces the oxygen quantity between wine and cork prior to corking (the injector has a dummy bottle for its own sterilization).

The Corker

The corker closes the cork slowly to a diameter of 16 mm by using 4 Stainless steel prismatic guide jaws that are hardened, ground, and polished. A vacuum is created in the bottle neck by a high vacuum pump so that the introduction of the cork will not create any pressure under the cork. The corker jaws and centering cone are easy to disassemble for regular cleaning and maintenance. The corker has a photocell to detect missed corks.
Corker turret can be replaced with alternative closure option, ie: screw cap, crown cap, T-Top, etc. (Must be ordered at the factory with the correct closure. Existing machines cannot be changed).

Screw Capper

Capper for ROPP screw capsules. The first operation is gas injection into the bottle to reduce the quantity of oxygen between wine and the capsule. The second operation is gas injection in the capsule to reduce the quantity of oxygen in the capsule. The third operation is the placement of the capsule on the bottle neck with the help of a pneumatic piston. The last operation is the capsule closure on the bottle neck with a 4 rollers device (2 for thread and 2 for bottom closure). The device has a no-cap no-roll device. The rotation speed can be adjusted with the inverter. The capper has a photocell to detect missed capsules.

• Cylindrical bottles enter by an infeed screw
• Monoblocks are equipped with one set of change parts, size 80 mm
• Monoblocks are supplied with safety guards in accordance with CE standards

The post GAI 2106 – Rinser, Sparger, Filler, Corker, Screw Capper up to 2,660 Bottles Per Hour appeared first on Prospero Equipment.

Automatic Monoblock composed of Stainless steel: 600 - 2,000 Bottles Per Hour

Bottle Rinser - 9 spout

The 9 spout internal bottle rinser and gas injector. A gripper device takes the bottle by the neck and turns it upside down, the rinsing nozzle then enters the bottle and injects either water or air or both. There is no contact between the bottle neck and the injector parts. The rinsing water is recovered in a closed circuit drain. Bottle rinser turret has electrical height adjustment.

Bottle Deaeration

A high vacuum pump takes out about 90% of the air inside the bottle. The bottle is then filled with a neutral gas chosen by the customer (Nitrogen or CO2). The deaeration unit has electrical height adjustment.

Gravity Filler - 10 spout​

This gravity filler is equipped with 10 filling valves, with light depression. The filling valves (patented) cut off both the wine and the gas return, excluding any contact between the inside of the tank and the environment. The filling level can be changed between 30 and 90 mm from the top of the bottle top.

Gas Injector

The injector reduces the oxygen quantity between wine and cork prior to corking (the injector has a dummy bottle for its own sterilization).

The Corker

The corker closes the cork slowly to a diameter of 16 mm by using 4 Stainless steel prismatic guide jaws that are hardened, ground, and polished. A vacuum is created in the bottle neck by a high vacuum pump so that the introduction of the cork will not create any pressure under the cork. The corker jaws and centering cone are easy to disassemble for regular cleaning and maintenance. The corker has a photocell to detect missed corks.
Corker turret can be replaced with alternative closure option, ie: screw cap, crown cap, T-Top, etc. (Must be ordered at the factory with the correct closure. Existing machines cannot be changed).

Screw Capper

Capper for ROPP screw capsules. The first operation is gas injection into the bottle to reduce the quantity of oxygen between wine and the capsule. The second operation is gas injection in the capsule to reduce the quantity of oxygen in the capsule. The third operation is the placement of the capsule on the bottle neck with the help of a pneumatic piston. The last operation is the capsule closure on the bottle neck with a 4 rollers device (2 for thread and 2 for bottom closure). The device has a no-cap no-roll device. The rotation speed can be adjusted with the inverter. The capper has a photocell to detect missed capsules.

• Cylindrical bottles enter by an infeed screw
• Monoblocks are equipped with one set of change parts, size 80 mm
• Monoblocks are supplied with safety guards in accordance with CE standards.

The post GAI 1706 – Rinser-Sparger-Filler-Corker-Screw Capper up to 2,000 Bottles Per Hour appeared first on Prospero Equipment.

Automatic Monoblock composed of Stainless steel: 400 - 1,330 Bottles Per Hour

Bottle Rinser - 9 spout

The 9 spout internal bottle rinser and gas injector. A gripper device takes the bottle by the neck and turns it upside down, the rinsing nozzle then enters the bottle and injects either water or air or both. There is no contact between the bottle neck and the injector parts. The rinsing water is recovered in a closed circuit drain. Bottle rinser turret has electrical height adjustment.

Bottle Deaeration

A high vacuum pump takes out about 90% of the air inside the bottle. The bottle is then filled with a neutral gas chosen by the customer (Nitrogen or CO2). The deaeration unit has electrical height adjustment.

Gravity Filler - 8 spout​

This gravity filler is equipped with 8 filling valves, with light depression. The filling valves (patented) cut off both the wine and the gas return, excluding any contact between the inside of the tank and the environment. The filling level can be changed between 30 and 90 mm from the top of the bottle top.

Gas Injector

The injector reduces the oxygen quantity between wine and cork prior to corking (the injector has a dummy bottle for its own sterilization).

The Corker

The corker closes the cork slowly to a diameter of 16 mm by using 4 Stainless steel prismatic guide jaws that are hardened, ground, and polished. A vacuum is created in the bottle neck by a high vacuum pump so that the introduction of the cork will not create any pressure under the cork. The corker jaws and centering cone are easy to disassemble for regular cleaning and maintenance. The corker has a photocell to detect missed corks.
Corker turret can be replaced with alternative closure option, ie: screw cap, crown cap, T-Top, etc. (Must be ordered at the factory with the correct closure. Existing machines cannot be changed).

Screw Capper

Capper for ROPP screw capsules. The first operation is gas injection into the bottle to reduce the quantity of oxygen between wine and the capsule. The second operation is gas injection in the capsule to reduce the quantity of oxygen in the capsule. The third operation is the placement of the capsule on the bottle neck with the help of a pneumatic piston. The last operation is the capsule closure on the bottle neck with a 4 rollers device (2 for thread and 2 for bottom closure). The device has a no-cap no-roll device. The rotation speed can be adjusted with the inverter. The capper has a photocell to detect missed capsules.

• Cylindrical bottles enter by an infeed screw
• Monoblocks are equipped with one set of change parts, size 80 mm
• Monoblocks are supplied with safety guards in accordance with CE standards

The post GAI 1306 – Rinser, Sparger, Filler, Corker, Screw Capper up to 1,330 Bottles Per Hour appeared first on Prospero Equipment.

Automatic Monoblock composed of Stainless steel: 300 - 1,000 Bottles Per Hour

Bottle Rinser - 6 spout

The 6 spout internal bottle rinser and gas injector. A gripper device takes the bottle by the neck and turns it upside down, the rinsing nozzle then enters the bottle and injects either water or air or both. There is no contact between the bottle neck and the injector parts. The rinsing water is recovered in a closed circuit drain. Bottle rinser turret has electrical height adjustment.

Bottle Deaeration

A high vacuum pump takes out about 90% of the air inside the bottle. The bottle is then filled with a neutral gas chosen by the customer (Nitrogen or CO2). The deaeration unit has electrical height adjustment.

Gravity Filler - 6 spout​

This gravity filler is equipped with 6 filling valves, with light depression. The filling valves (patented) cut off both the wine and the gas return, excluding any contact between the inside of the tank and the environment. The filling level can be changed between 30 and 90 mm from the top of the bottle top.

Gas Injector

The injector reduces the oxygen quantity between wine and cork prior to corking (the injector has a dummy bottle for its own sterilization).

The Corker

The corker closes the cork slowly to a diameter of 16 mm by using 4 Stainless steel prismatic guide jaws that are hardened, ground, and polished. A vacuum is created in the bottle neck by a high vacuum pump so that the introduction of the cork will not create any pressure under the cork. The corker jaws and centering cone are easy to disassemble for regular cleaning and maintenance. The corker has a photocell to detect missed corks.
Corker turret can be replaced with alternative closure option, ie: screw cap, crown cap, T-Top, etc. (Must be ordered at the factory with the correct closure. Existing machines cannot be changed).

Screw Capper

Capper for ROPP screw capsules. The first operation is gas injection into the bottle to reduce the quantity of oxygen between wine and the capsule. The second operation is gas injection in the capsule to reduce the quantity of oxygen in the capsule. The third operation is the placement of the capsule on the bottle neck with the help of a pneumatic piston. The last operation is the capsule closure on the bottle neck with a 4 rollers device (2 for thread and 2 for bottom closure). The device has a no-cap no-roll device. The rotation speed can be adjusted with the inverter. The capper has a photocell to detect missed capsules.

• Cylindrical bottles enter by an infeed screw
• Monoblocks are equipped with one set of change parts, size 80 mm
• Monoblocks are supplied with safety guards in accordance with CE standards

The post GAI 1006 – Rinser, Sparger, Filler, Corker, Screw Capper up to 1,000 Bottles Per Hour appeared first on Prospero Equipment.

Automatic Monoblock composed of Stainless steel: 600 - 3,000 Bottles Per Hour

Bottle Rinser - 12 spout

The 12 spout internal bottle rinser and gas injector. A gripper device takes the bottle by the neck and turns it upside down, the rinsing nozzle then enters the bottle and injects either water or air or both. There is no contact between the bottle neck and the injector parts. The rinsing water is recovered in a closed circuit drain. Bottle rinser turret has electrical height adjustment.

Bottle Deaeration

A high vacuum pump takes out about 90% of the air inside the bottle. The bottle is then filled with a neutral gas chosen by the customer (Nitrogen or CO2). The deaeration unit has electrical height adjustment.

Gravity Filler - 16 spout​

This gravity filler is equipped with 16 filling valves, with light depression. The filling valves (patented) cut off both the wine and the gas return, excluding any contact between the inside of the tank and the environment. The filling level can be changed between 30 and 90 mm from the top of the bottle top.

Gas Injector

The injector reduces the oxygen quantity between wine and cork prior to corking (the injector has a dummy bottle for its own sterilization).

The Corker

The corker closes the cork slowly to a diameter of 16 mm by using 4 Stainless steel prismatic guide jaws that are hardened, ground, and polished. A vacuum is created in the bottle neck by a high vacuum pump so that the introduction of the cork will not create any pressure under the cork. The corker jaws and centering cone are easy to disassemble for regular cleaning and maintenance. The corker has a photocell to detect missed corks.
Corker turret can be replaced with alternative closure option, ie: screw cap, crown cap, T-Top, etc. (Must be ordered at the factory with the correct closure. Existing machines cannot be changed).

• Cylindrical bottles enter by an infeed screw
• Monoblocks are equipped with one set of change parts, size 80 mm
• Monoblocks are supplied with safety guards in accordance with CE standards.

The post GAI 3005 – Rinser, Sparger, Filler, Corker (Optional Screw Capping) up to 3,000 Bottles Per Hour appeared first on Prospero Equipment.

Automatic Monoblock composed of Stainless steel: 600 - 2,660 Bottles Per Hour

Bottle Rinser - 10 spout

The 10 spout internal bottle rinser and gas injector. A gripper device takes the bottle by the neck and turns it upside down, the rinsing nozzle then enters the bottle and injects either water or air or both. There is no contact between the bottle neck and the injector parts. The rinsing water is recovered in a closed circuit drain. Bottle rinser turret has electrical height adjustment.

Bottle Deaeration

A high vacuum pump takes out about 90% of the air inside the bottle. The bottle is then filled with a neutral gas chosen by the customer (Nitrogen or CO2). The deaeration unit has electrical height adjustment.

Gravity Filler - 12 spout​

This gravity filler is equipped with 12 filling valves, with light depression. The filling valves (patented) cut off both the wine and the gas return, excluding any contact between the inside of the tank and the environment. The filling level can be changed between 30 and 90mm from the top of the bottle top.

Gas Injector

The injector reduces the oxygen quantity between wine and cork prior to corking (the injector has a dummy bottle for its own sterilization).

The Corker

The corker closes the cork slowly to a diameter of 16 mm by using 4 Stainless steel prismatic guide jaws that are hardened, ground, and polished. A vacuum is created in the bottle neck by a high vacuum pump so that the introduction of the cork will not create any pressure under the cork. The corker jaws and centering cone are easy to disassemble for regular cleaning and maintenance. The corker has a photocell to detect missed corks.
Corker turret can be replaced with alternative closure option, ie: screw cap, crown cap, T-Top, etc. (Must be ordered at the factory with the correct closure. Existing machines cannot be changed).

• Cylindrical bottles enter by an infeed screw
• Monoblocks are equipped with one set of change parts, size 80 mm
• Monoblocks are supplied with safety guards in accordance with CE standards

The post GAI 2105 – Rinser, Sparger, Filler, Corker (Optional Screw Capping) up to 2,660 Bottles Per Hour appeared first on Prospero Equipment.

Automatic Monoblock composed of Stainless steel: 600 - 2,000 Bottles Per Hour

Bottle Rinser - 9 spout

The 9 spout internal bottle rinser and gas injector. A gripper device takes the bottle by the neck and turns it upside down, the rinsing nozzle then enters the bottle and injects either water or air or both. There is no contact between the bottle neck and the injector parts. The rinsing water is recovered in a closed circuit drain. Bottle rinser turret has electrical height adjustment.

Bottle Deaeration

A high vacuum pump takes out about 90% of the air inside the bottle. The bottle is then filled with a neutral gas chosen by the customer (Nitrogen or CO2). The deaeration unit has electrical height adjustment.

Gravity Filler - 10 spout​

This gravity filler is equipped with 10 filling valves, with light depression. The filling valves (patented) cut off both the wine and the gas return, excluding any contact between the inside of the tank and the environment. The filling level can be changed between 30 and 90 mm from the top of the bottle top.

Gas Injector

The injector reduces the oxygen quantity between wine and cork prior to corking (the injector has a dummy bottle for its own sterilization).

The Corker

The corker closes the cork slowly to a diameter of 16 mm by using 4 Stainless steel prismatic guide jaws that are hardened, ground, and polished. A vacuum is created in the bottle neck by a high vacuum pump so that the introduction of the cork will not create any pressure under the cork. The corker jaws and centering cone are easy to disassemble for regular cleaning and maintenance. The corker has a photocell to detect missed corks.
Corker turret can be replaced with alternative closure option, ie: screw cap, crown cap, T-Top, etc. (Must be ordered at the factory with the correct closure. Existing machines cannot be changed).

• Cylindrical bottles enter by an infeed screw
• Monoblocks are equipped with one set of change parts, size 80 mm
• Monoblocks are supplied with safety guards in accordance with CE standards

The post GAI 1705 – Rinser, Sparger, Filler, Corker (Optional Screw Capping) up to 2,000 Bottles Per Hour appeared first on Prospero Equipment.

Automatic Monoblock composed of Stainless steel: 400 - 1,330 Bottles Per Hour

Bottle Rinser - 9 spout

The 9 spout internal bottle rinser and gas injector. A gripper device takes the bottle by the neck and turns it upside down, the rinsing nozzle then enters the bottle and injects either water or air or both. There is no contact between the bottle neck and the injector parts. The rinsing water is recovered in a closed circuit drain. Bottle rinser turret has electrical height adjustment.

Bottle Deaeration.

A high vacuum pump takes out about 90% of the air inside the bottle. The bottle is then filled with a neutral gas chosen by the customer (Nitrogen or CO2). The deaeration unit has electrical height adjustment.

Gravity Filler - 8 spout​

This gravity filler is equipped with 8 filling valves, with light depression. The filling valves (patented) cut off both the wine and the gas return, excluding any contact between the inside of the tank and the environment. The filling level can be changed between 30 and 90 mm from the top of the bottle top.

Gas Injector

The injector reduces the oxygen quantity between wine and cork prior to corking (the injector has a dummy bottle for its own sterilization).

The Corker

The corker closes the cork slowly to a diameter of 16 mm by using 4 Stainless steel prismatic guide jaws that are hardened, ground, and polished. A vacuum is created in the bottle neck by a high vacuum pump so that the introduction of the cork will not create any pressure under the cork. The corker jaws and centering cone are easy to disassemble for regular cleaning and maintenance. The corker has a photocell to detect missed corks.
Corker turret can be replaced with alternative closure option, ie: screw cap, crown cap, T-Top, etc. (Must be ordered at the factory with the correct closure. Existing machines cannot be changed).

• Cylindrical bottles enter by an infeed screw.
• Monoblocks are equipped with one set of change parts, size 80 mm.
• Monoblocks are supplied with safety guards in accordance with CE standards.

The post GAI 1305 – Rinser, Sparger, Filler, Corker (Optional Screw Capping) up to 1,330 Bottles Per Hour appeared first on Prospero Equipment.