GAI 2031 FE HP – Automatic Rinser/Blower, 12 Spout Electro-Pneumatic Filler, Champange Corker (Optional screw cap and crown cap capability)

GAI 2031 FE HP – Automatic Monoblock composed of Stainless steel with flat Stainless steel frame:

[1] 12-spouts, 2-phase Electro-Pneumatic Rinser – Blower (example: water + gas) For bottles with 115 mm max diameter, a gripper device takes the bottle by the neck and turns it upside down. The rinser nozzle enters the bottle neck 70mm, there is no contact between the bottle and the nozzle. The injection takes place only if bottle is present. All the injectors are equipped with flow presence device on each phase. The two injection system are completely separated. The calibration and duration of the injections may be adjusted from the control panel. The dripping water is recovered in a closed-circuit without wetting the machine.

[2] 12-valve High Pressure Electro-Pneumatic Filler with annular tank
Each valve is equipped with:

• Double opening: the valve starts to fill completely opened (3.5 mm) and less opened (1.5 mm) when the bottle neck is reached. This reduces the quantity of foam in the bottle neck and increases the level precision.
•  Inductive sensor for bottle presence and cycle start.
• Pressure transducer to signal bottle vacuum and pressure (the valve does not fill if the bottle does not reach the tank pressure).
• Vacuum circuit electro-pneumatic valve.
• Electro-pneumatic valve for pressure compensation with tank gas.
• Auto-levelling circuit electro-pneumatic valve.
• Electro-pneumatic valve for gassing circuit.
• Double effect electro-pneumatic circuit to open/close gas return circuit.Double effect electro-pneumatic circuit to open/close liquid circuit.
• The filling level can be adjusted from the control panel with adjusting range between 30 and 110 mm (on request between 20 and 100 mm) from the top of the mouth with no manual intervention. The neck internal diameter must be higher or equal to 16 mm. Every valve has a dummy bottle for the cleaning and sterilization of the machine. The placing of the dummy bottles is automatic with cycle handled from the control panel.
• The valve can work both with gassed liquids with pressure up to 8 Bar, and with still liquids with pressure up to 0 Bar. The filling level is precise even without using the auto-levelling circuit.
• The total closure of the filling valve helps the de-gassing even with difficult products and allows the bottling of sparkling wines at ambient temperature.
• All circuits are canalized (even the de-gassing one).
• The filler has a sterilizing CIP circuit.
• The filler has an analog level sensor suitable to control the feeder pump (Pump not included).
• Liquid ring pump.
• Tank gas pressure and bottle levelling handled by PLC.
• Filler spouts centering with movement and cam to center bottle neck on the inlet star.
• The filler spouts has automatic washing in case of bottles breakages.
• Pneumatic bottles lifting pedestals with cam return and automatic lubrication. • Filler valve is patent protected.
  [3] Electro-Pneumatic Gas Injector. Gas injector begins before corking, reduces the oxygen quantity between wine and cork (the injector has dummy bottle for sterilization).

[4] The Corker. Closes the cork slowly to a diameter of 16 mm by using 4 Stainless steel prismatic guide jaws hardened, ground and polished. A vacuum is created in the bottle neck by a high vacuum pump so that the introduction of the cork will not create any pressure under the cork. The corker jaws and centering cone are easy to disassemble for regular cleaning and maintenance. The corker has a photocell to detect missed corks. It is possible to have other closers on the same column. (ONLY IF ORDERED TOGETHER WITH THE MACHINE).